Showing posts with label electricity. Show all posts
Showing posts with label electricity. Show all posts

20130206

DIY TinyMarquee: an Attiny24 based scrolling marquee

This project uses charlieplexing and software serial to push the capabilities of the AtTiny24. The source code and design files are up on a github repository.

Other DIY LED marquee projects may be of interest, including a large one hand-routed on protoboard, one made from Christmas lights, a network enabled display, one using ping-pong balls, and one implemented in the rear window of a car.



A terminal stock ticker

The python module ystockquote pulls stock prices and other information from Yahoo finance, "get_price(stockname)". Here is a short python script that downloads and formats stock prices and writes them to a local file.

Bitmap fonts 

We need to translate text into a format that we can send to a scrolling marquee. We send raw pixels, so that we can adjust fonts and graphics without re-loading the firmware. Columns of pixel data are sent as 5-bit integers over serial. I used Gimp to draw a font and this Jython script to convert it into bit-packed integers representing columns of pixels for each letter.*


To test converting text to the bitmap font, the script "scroll" takes the scraped data and scrolls it across a simulated marquee in the terminal ( there is also the short "terminal_marquee" script which scrolls indefinitely, but updates intermittently in the background )

Hardware

The hardware consists of 90 3mm LEDs arranged in a 5x18 grid. These are driven by 10 IO lines of an AtTiny24. The remaining free IO line is used to poll and listen for serial data.

There is also a 10K pull-up resistor on the AtTiny's reset pin, and a 0.1μF decoupling capacitor near the power pins. The surface mount AtTiny bridges one row of the LED pins, a bit unusual but this allows a compact layout with through-hole LEDs. The marquee gets power and data from a USB to TTL serial adapter.


Charlieplexing

Charlieplexing is a way to drive tons of LEDs form only a few pins. Since LEDs only light up when current is passed in one direction, you can place two LEDs for every unique pair of IO lines at your disposal. This lets you drive N*(N-1) LEDs from N IO pins.**

PCB design

While it is possible to wire up the grid of LEDs by hand, I would not recommend it. Instead of going through this tedium, you can design a custom board and get it professionally fabricated. I use the free version of Eagle Cad to design and prepare boards for manufacture. A full Eagle tutorial is beyond the scope of this writeup, but numerous tutorials can be found elsewhere online. The Eagle design files for this project can be found here.




Exporting gerber files for board fabrication

One you have finalized a board, you need to prepare design files for fabrication. PCB designs get exported to so called "Gerber" files, which are like the PDFs of circuit board design. Once you have these files you can send them off to a fab house for production. My favorite tutorial for this is on Hackaday.

For one-off boards, BatchPCB is the go-to place. For small runs, consider Advanced Circuits or Seeed studio's Fusion PCB service. For larger runs (more than 30), depending on board size, Goldphoenix is the place to go. Depending on which service you choose, you should get boards in a few days to five weeks. I used Seeed because it is relatively cheap, and it took about a month to ship to the US.

Part sourcing 

For cheap LEDs I use Ebay. For all other components ( especially the AVR microcontollers ), I source from Mouser or Digikey. For a low cost USB to Serial adaptor, look for "USB To RS232 TTL PL2303HX" on Ebay . These are cheaper than, say, an FTDI cable from Sparkfun, and have worked great for me. I'd hoped to save a few bucks by using charlieplexing and the AtTiny14 in the design -- the total cost of each board, shipping and USB-TTL converter included, from a lot of 10, is about $7.50:
10   boards     $30   
1000 LEDs       $10   
10   AtTiny     $14   
50   Resistors  $ 1   
10   Capacitors $ 1   
10   Headers    $ 1   
10   USB-TTL    $18   
-------------------   
                $75   
       /10      $ 7.50

Cleaning the boards 

After you're finished soldering, remove any solder flux adhered to the board. Apart from being unsightly, flux can be conductive and corrosive and damage the board over time. Hackaday has a good tutorial on this. We filled an old jar with 90% Isopropanol, dunked the boards in there, and shook them around for a while -- it worked wonderfully.

Software serial 

The Attiny24 does not have hardware support for serial ( UART ), so we'll have to make a software implementation. For information about the RS-232 communication protocol, see the wiki. I used polling at twice the serial rate (4800Hz) to monitor incoming serial data, which is works for transmitting five bit packets. Further details about the firmware can be found in the C source file.

Compiling with avr-gcc 

I never remember the commands to compile and upload firmware, so here are the commands for future reference.

#compile source to a file a.o targeting the AtTiny24
avr-gcc -Os -mmcu=attiny24 ./display_serial.c -o a.o 

#extract the text and data sections to make a binary for the AVR
avr-objcopy -j .text -j .data -O binary a.o a.bin 

# check the size ( this should be smaller than the amount of available flash )
du -b ./a.bin

# upload the binary to ( in this case ) the AtTiny24 
avrdude -c avrispmkII -p t24 -B4 -P /dev/ttyUSB1 -U flash:w:a.bin 


_____________________________

*If you don't have Jython or a working JVM installed, it may be easier for you to re-enter the font as text data and write a short conversion routine in python.

**If you're familiar with multiplexing there's a simple way to conceptualize board layout for charlieplexing. When you multiplex an NxN grid of LEDs, you use N IO lines to control power to the (-) ends of the LEDs, and N IO lines to control power to the (+) ends of the LEDs.  To go from multiplexing to charlieplexing, note that microcontroller pins can take on three sates : Low (-), High (+), and Off ("high impedence"). Each IO line can serve as both a (+) line and a (-) line. What happens if we use the same N pins to drive both the (-) and the (+) a multiplexed display? Everything works fine, as long as we use the "off" state to stop current. One problem: there some LEDs along the diagonal of the matrix that have their (+) and (-) driven by the same IO pin -- there is no way to make these light up. But, no worries, since we are laying out our own board, we can just delete these LEDs, or connect their (+) terminals to a reserved IO pin to regain control of them! Charlieplexed PCB design can be relatively simple: lay out a grid of LEDs as if you were to multiplex them, but connect the N anodes to the N cathodes, and either delete the N LEDs that end up being connected to the same IO line at both ends, or wire these up to a separate IO pin to finish things off.


20110206

Project : Atomic Sun

Progress and innovation let us build a world that departs increasingly from the environment for which we evolved. To resolve the mismatch between our genetic disposition and the world we build, we must either adapt our environment or adapt ourselves. Winters are pretty dark up here, some days I'm not sure the sun even rises. So, I built this lamp. Its on a timer, and functions to keep the circadian rhythm intact.
These are instructions for building a very bright lamp with 20 bulbs and a truncated icosahedral core. Development set me back about $120 total ( bulbs included ), but you should be able to build this for as little as $40 not including the light-bulbs or cost of plastic.
Parts :
Materials:
  • electrical tape
  • super-glue ( I used Gorilla brand )
Tools:
  • Pliers
  • 3D printer
  • razor knife
  • wire cutters
  • wire strippers
  • Phillip's head screwdriver
Assembly:
First print out the indicated quantity of all printed parts.
More detailed assembly instructions for the lamp socket brackets can be found on the thingiverse page. Trim the bracket until the black socket rests flush inside. This is important, since we need the hexagonal cover plate to bond to both the bracket and the socket for a good fit.
The orientation of the socket within the bracket will matter later. The socket has a wide ridge. Align this ridge with a side of the bracket for 10 pieces. Align the ridge with a corner of the bracket for the other 10. Aligning randomly also works, as long as you don't align all sockets so that the wide parts face a side.
Print out 12 pentagonal pieces. All pieces have extra plastic to stabilize the hinge while printing. This can be removed easily with a razor knife.
Perform a test assembly with just the hexagonal pieces. Leave out the pentagons for now since they are hard to remove once assembled. Ensure that all light sockets fit properly and don't collide. You may have to experiment, rotating and swapping between pieces, to get everything to fit well. If all else fails you can tap apart one of the brackets and re-orient it.
Carefully unfold your test assembly into an as-linear-as-possible planar arrangement like below. The exact arrangement doesn't really matter, just so long as there isn't too much branching.
The lamp sockets clip onto 12 to 14 gauge electrical wire. The only 12 gauge wire I could find had too thick of insulation to work with these sockets. I used 16 gauge wire instead, which just barely works. Using scissors or a knife, separate one end of the lamp cord. Protect the ends with electrical tape. Starting at the far end, clamp the sockets to the cable in turn. The sockets are difficult to close, so I had to use pliers to get enough force.

Before you get excited and attach the plug to test everything, slide on the pentagonal hook piece over the cable. The top of the printed piece should be facing away from the assembly, toward the plug. I neglected to do this, and had to dis-assemble my plug to add this piece.
To assemble the plug, use needle-nose pliers to remove the orange stopper from the front of the plug. Remove the prongs. Thread the lamp cord through. Split and strip about 13mm from the end of each wire. Wrap the exposed wire around the bolts attached to the prongs, and tighten the bolts well. Replace the prongs and stopper.

Test each of your sockets. Turn everything over and plug in some lightbulbs. I did it the dangerous way by adding and removing bulbs ( I only had 2 at the time ) while the thing was plugged in. People that don't want to die should un-plug the setup while moving the bulbs. Better yet, order the bulbs with the rest of your parts and put them all in at once to test.
The next step is tricky. Unplug the setup and remove the bulbs. Turn over the setup. You are going to need to fold the pieces back into the polyhedral shape. The lamp cord is inflexible and resists folding, but bending each joint beforehand helps. Adding in the pentagons while folding provides more stability. As the polyhedron becomes more complete, it becomes more difficult to add pieces. If you're having trouble getting a hinge to mate, pry up slightly the side that is already in the polyhedron. The hinges come together more easily if pushed together from the side, rather than if pushed down from above.
When it was all done, the compressed cable overpowered the super-glue on a couple brackets, thankfully this mistake is easily fixed with more super-glue and some patience. You should end up with an object that looks more than a little bit like the detonation mechanism for an atomic bomb. The final assembly is very strong and the hinges will hold together without additional glue.
The last piece you'll insert is the one that contains the power cord and the rope or chain for hanging the lamp. I would attach rope or chain before you add this piece. Don't use polypropylene rope like I did, it doesn't hold knots. A chain would look nicer anyway.
Thats it. You're done. Hang the lamp somewhere, insert bulbs, and power up your own miniature sun.